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    FERTAN - Informationen for technicians  
       
   

Cycle 5

Sample marked "C" results better than "A" that have been classified better than "B".
See photos 31-32-33-34-35-36

Cycle 6

Sample marked "C" results better than "A" that have been classified better than "B".
No significant photos to evidentiate the performances.
Analysis

On analysis of the overmentioned results clearly, indicate that in the humidy chamber test, samples prepared in accordance to "C" are equal to samples marked "A" and both are superior to samples marked "B".

  Humidity
chamber
500 hours
Humidity
chamber
500 hours
   

31 Serie A
Cycle 5

32 Serie A
Cycle 5
   

33 Serie B
Cycle 5

34 Serie B
Cycle 5
   

35 Serie C
Cycle 5

36 Serie C
Cycle 5
     

Filiform Corrosion

1000 hours
The samples were painted and incised with a cross of St.Andrew and subjected to a salt spray in accordance with ASTM B117 for 24 hours and then left in a closed environment and satured with (NH4) 2SO4 for 1000 hours
In connection with the different cycles and through a direct comparison amongst the panels under tests. The best or more significant samples will be mentioned. A corrisponding photo will emphasizeb the performances.

Cycle 1

Sample marked "A" results equal to "C" that have been classified better than "B".
No significant photos to emphasize the performances.

Cycle 2

Sample marked "A" results equal to "C" that have been classified better than "B".
See photos 37-38-39-40-41-42

  Filiform
Corrosion
1000 hours
Filiform
Corrosion
1000 hours
   
.
37 Serie A
Cycle 2
.
38 Serie A
Cycle 2
   
.
39 Serie B
Cycle 2
.
40 Serie B
Cycle 2
   
.
41 Serie C
Cycle 2
.
42 Serie C
Cycle 2
     

Cycle 3

Sample marked "C" results better than "B" that have been classified better than "A".
See photos 43-44-45-46-47-48

  Filiform
Corrosion
1000 hours
Filiform
Corrosion
1000 hours
   
.
43 Serie A
Cycle 3
.
44 Serie A
Cycle 3
   
.
45 Serie B
Cycle 3
.
46 Serie B
Cycle 3
   
.
47 Serie C
Cycle 3
.
48 Serie C
Cycle 3
     

Cycle 4

Sample marked "C" results better than "B" that have been classified better than "A".
See photos 49-50-51-52-53-54

Cycle 5

Sample marked "C" results better than "A" that have been classified better than "B".
No significant photos to emphasize the performances.

Cycle 6

Sample marked "C" results better than "A" that have been classified better than "B".
No significant photos to emphasize the performances.
Analysis

Forom an analysis of the results obtained from the filiform corrosion test samples prepared in accordance to cycle "C" resulted superior either to samples "B" or to samples "A" with one exception at cycle 2.

  Filiform
Corrosion
1000 hours
Filiform
Corrosion
1000 hours
   
.
49 Serie A
Cycle 4
.
50 Serie A
Cycle 4
   
.
51 Serie B
Cycle 4
.
52 Serie B
Cycle 4
   
.
53 Serie C
Cycle 4
.
54 Serie C
Cycle 4
     

Mechanical tests

Impact test


Impact with a 900 grams weight falling from a height 81-71-61-51-41-31-21 cms.
In connection with the different cycles the panels under test have given the following results.
A corrisponding photo with emphasize the performances.

Cycle 1

Sample marked "A" results better than "B" that have been classified better than "C".
See photos 55-56-57.

Cycle 2

Sample marked "A" results better than "B" that have been classified equal to "C".
See photos 58-59-60

Cycle 3

Sample marked "A" results equal to "B" that have been classified equal to "C".
See photos 61-62-63.

Cycle 4

Sample marked "A" results equal to "B" that have been classified equal to "C".
No significant photos to emphasize the performances.

Cycle 5

Sample marked "A" results equal to "B" that have been classified better than "C".
See photos 64-65-66.

  Mechanical
tests
Mechanical
tests
   

55 Serie A
Cycle 1

58 Serie A
Cycle 2
   

56 Serie B
Cycle 1

59 Serie B
Cycle 2
   

57 Serie C
Cycle 1

60 Serie C
Cycle 2
     

Cycle 6

Sample marked "A" results better than "B" that have been classified better than "C".
No significant photos to emphasize the performances.
Analysis

From an analysis of the results after the impact test is clearly evident that the panels prepared in accordance to sample "A" are to be considered superior in comparison to panels prepared with samples "B" and "C".

ADHESION

(In accordance with ASTM D 3359 method (B) with a grid from 2 - 3 mm)
In connection wtih the different cycles the panels under test have given the following results.
A corrisponding photos wile emphasize the performances.

Cycle 1

Sample marked "A" results better than "B" that have been classified better than "C".
See photos 55-56-57.

Cycle 2

Sample marked "A" results better than "B" that have been classified better than "C".
See photos 58-59-60.

Cycle 3

Sample marked "A" results equal to "B" that have been classified equal to "C".
See photos 61-62-63.



  Mechanical
tests
Mechanical
tests
   

61 Serie A
Cycle 3

64 Serie A
Cycle 5
   

62 Serie B
Cycle 3

65 Serie B
Cycle 5
   

63 Serie C
Cycle 3

66 Serie C
Cycle 5
     

Cycle 4

Sample marked "A" results equal to "B" that have been classified equal to "C".
No significant photos to emphasize the performances.

Cycle 5


Sample marked "A" results better than "B" that have been classified better than "C".
See photos 64-65-66.

 

Cycle 6

Sample marked "A" results better than "B" that have been classified better than "C".
No significant photos to emphasize the performances.


Analysis

From an analysis of the results after the adhesion test is clearly evident that the panels prepared in accordance to samples "A" are to be considered superior to samples marked "B" and "C".

Conclusion

It is evident from the chemico-physical tests the panels treated with Fertan always proved to be superior in preventing re-rusting when compared to samples painted after simples brushing and indeed proved in certain others tests to be superior to shotblasted panels.

This superiorit is particularly visible in hte filiform corrosion tests and it is evident that this corrosive action will be found on all metals surfaces treated with shotblasting. on th others hand Fertan will act as a passifier and therefor will offer protection to metal surfaces against rust.

It is important when reviewing the mechanical properties of the product to correctly interpret the results of the tests where it might appear that the treated panels offer inferior protection to untreated rusted panels.
In fact, Fertan forms a bond with the particles of treated rust to create a very thin organic metal film and this can give the result that under certain mechanical stress, the fertanized layer will become detatched from the surface.
Whereas untreated rust has an inferior cohesium both with itself and the metal surface and under mechanical stress the rust may only detatch on the point of impact.
Obviously such reactions can be modified by varying the type of coating used and it is in this way that one can justify the apparent disparity between the mechanical properties of a rusted film and one treated with Fertan.

 


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